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Quality system

 

Shandong Thaikai High Voltage Switch Co., Ltd. pays great attention to the development, maintenance and construction of brand. In 2004, our company’s registered trademark “Thaikai” was rated as Shandong Famous Trademark; in 2005, Thaikai high-voltage switchgear was named Shandong brand-name product; in 2008 and 2011 Thaikai circuit breakers and combined electrical apparatus were rated as Shandong brand-name products. The company’s employees carry forward the corporate spirit of "integrity, honesty, pragmatism and innovation” to carry out exploration and development. Thaikai switchgear has won the trust of users through excellent product features, reliable product quality and stable product operation. Thaikai products’ visibility and customer satisfaction have also increased rapidly, which also greatly enhanced the Group's market share. "Thaikai" outdoor high voltage SF6 circuit breakers have achieved the largest market share of 70%. The sales of "Thaikai" combined electrical apparatus has ranked first in the industry for many consecutive years. In recent years, the sales of “Thaikai” products have increased rapidly, thanks to the brand building strategy of the company, as well as the popularity and reputation of Thaikai brand and the increased customer satisfaction.

1. A sound quality management systemIn 1997 the company passed the ISO9001: 1994 quality management system certification of VTI; in 2003 it passed the ISO9001: 2000 certification; in January 2010 it passed the ISO9001: 2008, ISO14001: 2004, OHSAS18001: 2007 quality, environment occupational health and safety management system certifications; in December 1999, it passed the national measurement assurance audit, and obtained the measurement assurance certificate; the company's products achieved the PCCC product certificate in 2006, and the company has established a strict quality assurance system.The company has developed program documents, operative documents and management systems, to define clear management responsibilities, implement the performance appraisal system, ensure the effective conduct and implementation of the management system by strengthening the management of processes, and achieve the quality policy, quality objectives and quality commitment.

 
 
  2、 先进的实物质量控制手段
  1)公司始终坚持“以人为本”的经营理念,自1983年以来,特别是近10年以来先后引进和自行培养一批高学历、高素质、高能力的科技管理人员,逐步形成合理的科技管理人员结构,组建了技术中心,利用二维、三维CAD绘图软件、Ansys电磁场分析软件、Fluent流体分析计算软件、Empt快速暂态分析软件等先进的设计、计算软件,具备了独立自主设计、开发国内领先国际一流产品的能力,夯实了公司可持续发展的基础。
  2)通过引进先进的工艺装备及持续不断的技术改造,建起了高压试验大厅,拥有3600kV冲击电压发生器,1000kV工频试验变压器。引进了德国德玛吉五轴加工中心、美国哈斯公司卧式加工中心、台湾福裕公司立式加工中心、激光切割等数十台先进的加工设备;购置了海德里希环氧树脂生产线,采用HUNTSMAN的环氧树脂。壳体制造采用自动拔口、自动焊接设备,使公司的工艺装备达到国际先进水平。
  3)对供应商实行动态管理,严格控制原材料的采购及检验
对于提供主要原材料、零部件的供方需组织生产、质检、设计等部门到现场考察;对于新增供方,使用前须经过技术、质检、供应三部门进行严格的评审,然后进入小批试用阶段,试用三批合格后转为合格供方。
对于合格供方,与之签订严格的质量保证协议。同时,对供方产品的品质、交期、服务、其他四方面每月进行评估,根据评估等级,分为优秀供方、良好供方、整改供方、不合格供方等,对于评估等级低的不合格供方,直接取消供方资格。每月编制供方动态分析表,及时发现供方存在的问题,协助供方改进产品质量控制过程。
  我公司除铜、钢、铝等金属原材料,绝缘件等制造用的化工材料,以及SF6、瓷套、轴承、部分屏蔽罩、标准件、二次元器件需要采购外,其它零部件皆由我公司自制,自制率达95%以上,是国内同行业零部件自制率最高的厂家。通过严格控制原材料质量,实现对产品质量的全过程控制。
为进一步控制金属原材料的质量,及时购进美国尼通产便携式合金分析仪,可对所有金属材料进行随机检查,对重要材料可进行全检。
  4)细化生产制造的过程控制
  公司下设电气绝缘、电气机构2个子公司,壳体、电镀、喷漆、加工、总装一、总装二、总装三7个专业生产车间,共有进口和国产设备1200余台套。形成了以绝缘件、壳体、电镀、喷漆等22条加工类生产线和断路器、组合电器6条装配生产线为主的模块化生产布置。
在质量管控方面,公司质检部对各车间进行宏观调控、指导,车间设有专业工艺人员负责车间的工艺控制和工艺管理,专职检查人员负责各车间的质量管理。
  零部件采用先进的加工设备取代常规设备,主要零部件皆在自动控制设备上加工,减少了人为误差。制定了装配试验流程,使装配试验有序进行。
所有岗位做到岗前培训,质检、探伤、氩弧焊、特种作业人员等岗位持证上岗,所有计量、检测设备按规定进行校验。
  5)人人充当质检员,层层控制不合格品
  公司制定质量基金制度,对不合格品在工序之间加强控制:下道工序发现上道工序不合格后及时处理,对发现不合格人员给予奖励并考核责任者,达到全员参与质量管理、全过程管控的目的。
  质量是竞争力,高压公司以优质的产品、满意的服务赢得客户的信任和市场的认可,我公司将始终坚持“质量是企业的生命”这一信念,维护好泰开品牌,为国家电力建设提供更可靠地保障。

        Shandong Taikai High-volt Switchgear Co.,Ltd attaches great importance to brand establishment. In 2004, Taikai was ranked as Famous Trademark of Shandong Province; in 2005, it is awarded Famous Brand of Shandong Province; in 2008 and 2011, circuit breaker and GIS of Taikai brand were known as Famous Brand Products of Shandong Province. The employees in Taikai carries forward the spirit of Honest, Integrity, Pragmatism and Innovation and press ahead with pioneering courage. With superior, reliable and stalbe products, Taikai brand earns more and more trust and reputation from users, and its market share increases sharply as SF6 circuit breakers up to 70% in domestic market and GIS among top for many years in a row. As a result, the company’s sales performance rises rapidly.